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Maximising the Lifespan and Performance of Your Concrete Sleepers: A Comprehensive Guide

concrete sleepers maintenance guide

Maximising the Lifespan and Performance of Your Concrete Sleepers: A Comprehensive Guide

When it comes to constructing durable and aesthetically pleasing retaining walls, not all concrete sleepers are created equal. At Outback Sleepers, we pride ourselves on manufacturing the highest quality concrete products that not only stand the test of time but also enhance the visual appeal of your outdoor space. To ensure that our products deliver their maximum potential, it’s crucial to follow proper care and maintenance guidelines.

Explore our range of concrete sleepers in Sydney and Adelaide Concrete Sleepers to find the perfect match for your project.

The Outback Sleepers Difference

Our concrete sleepers are engineered with an industry-leading strength of 60MPa, surpassing the capabilities of other market offerings. Designed to construct retaining walls up to 4 meters high, our sleepers come in STD, HD, and EHD variants, meeting the Australian Standards (AS3600/2018) requirement for a 50-year lifespan design. Complement your retaining walls with our durable Retaining Wall Steel Posts, including options like C Channel steel and H Beam steel for enhanced stability and strength. This commitment to quality gives you the peace of mind that our sleepers are the only ones you’ll ever need for your project.

Reinforcing Bars
All our sleepers have 2 x N10 Reinforcement bars throughout the sleepers
*Cribs have 1 x N10 Reinforcement bar

50 Year Product Lifespan
We manufacture our sleepers to the Australian standard AS3600/2018
which means that our sleepers are designed for a 50-year product lifespan.

Exceptional Strength
Industry leading concrete strength of 60 MPa.
*50% stronger than 40 MPa concrete (based on equivalent dimensions).

Concrete Sleeper Maintenance

While our concrete products are incredibly strong and robust, following basic care principles is crucial for optimal performance:

  • Do follow our installation guides.
  • Do use plastic (Forticon) behind the sleepers before backfilling.
  • Do install an Agi drain at the base of the wall for drainage.
  • Do Not scrub the sleepers to remove dirt or stains; a light garden hose should suffice.
  • Do Not use a pressure hose or expose the sleepers to excessive water from sprinklers.
  • Do Not use chemical solutions for cleaning, except for Efflorescence Remover.

Cleaning Concrete Sleepers & UFPs

To maintain the pristine condition of your sleepers:

  • Remove dust or dirt with a light hose.
  • Avoid scrubbing or using high-pressure hoses.
  • Start stain removal trials in inconspicuous areas.
  • Regularly brush the top of sleeper walls to prevent dirt buildup.
  • Cover sleepers with plastic sheeting in muddy, unprepared sites to prevent staining.

Cutting Sleepers & UFPs

When cutting our products:

  • Use Quick Cut Saws with a Masonry or Diamond blade.
  • Wash the cut end with a garden hose, avoiding pressure hoses.
  • Protect exposed Reo Bars with Cold Galv Spray.
  • Note: Cut sleepers are void from our Product Warranty.

Maintaining the aesthetic appeal of your sleepers is crucial. For projects requiring precise measurements and planning, our Retaining Wall Calculator can be an invaluable tool.

Adelaide Retaining Walls

Lime Bloom

What is Lime Bloom & Lime Stain?

Lime Bloom, characterized by thin white patches or a lighter overall color, is a common occurrence in pre-cast concrete products. It’s important to understand that Lime Bloom is not a defect but an aesthetic issue that does not affect the structural integrity of the concrete sleeper.

Cause & Prevention

Lime Bloom occurs when excess lime migrates to the surface and reacts with carbon dioxide. To reduce its occurrence, protect sleepers from excess water and moisture as much as possible.

Remedy for Lime Bloom

Lime Bloom typically disappears over time through normal weathering. Rainwater, slightly acidic, will dissolve the calcium carbonate deposits on the surface of the concrete sleepers.

Damaged Sleepers

Hairline cracks in concrete sleepers rarely affect their structural integrity. For more severe cracks, chips, or marks, contact us prior to installation for assessment and possible replacements. Note that we accept no responsibility for labor costs involved with removing faulty sleepers installed with existing faults.

Deliveries

Deliveries are typically made via Semi-Trailer and unloaded with an All-Terrain forklift. While we aim to deliver sleepers to the desired location on site, factors like site conditions and weather may affect this. It’s the site owner’s responsibility to ensure safe and accessible passage for delivery.

For more information or assistance, contact us at Outback Sleepers Australia. Let’s ensure your concrete sleepers maintain their strength and beauty for years to come.

Final Thoughts

Maintaining the beauty and structural integrity of Outback Sleepers concrete products is an essential yet simple process. By adhering to the guidelines outlined in our Product Care Guide, you’re not just preserving the aesthetic appeal of your installations but also ensuring their longevity and durability.

From proper installation techniques to effective maintenance routines and addressing lime bloom, every step you take contributes to the lasting strength of your concrete sleepers. Should challenges arise, our dedicated team at Outback Sleepers Australia is always ready to assist, offering expert advice and support. With a commitment to quality and durability, your investment in our concrete sleepers is secure, promising enduring beauty and functionality for years to come.

Concrete Retaining Walls Adelaide


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